PATYGR Quality Control

At PATYGR, quality control is embedded in every stage of latex horror mask production—from raw material intake to final delivery. Our rigorous QC system combines advanced testing technology, expert craftsmanship, and adherence to global safety standards, guaranteeing that every mask meets our strict criteria for realism, durability, comfort, and safety.

• Preventive Quality Assurance: We prioritize early risk mitigation, with checks at every production step to avoid defects rather than correcting them post-manufacture.
• Dual Expertise: QC teams include both technical specialists (material science, manufacturing engineering) and creative experts (horror design, texture analysis) to validate both function and aesthetics.
• Global Compliance Alignment: All QC protocols are calibrated to meet international standards (FDA, CE, REACH, CPSIA) to ensure market access and customer trust worldwide.

• Test natural latex for purity, elasticity, and hypoallergenic properties—rejecting batches with impurities, uneven viscosity, or non-compliant chemical composition.
• Verify auxiliary materials (pigments, adhesives, hair/prosthetic attachments) for safety: ensure pigments are lead-free, adhesives are skin-friendly, and all components meet REACH and FDA restrictions.

• Inspect molds for structural integrity, detail precision, and consistency—repairing or replacing molds with wear, cracks, or distorted features that could impact mask quality.
• Check cured latex bases for air bubbles, uneven thickness, or curing defects: masks must have a smooth, seamless surface and consistent flexibility (15–20% stretch without tearing).

• Validate hand-painted details (scars, veins, decaying textures) for realism and uniformity—ensuring colors match approved samples and details are sharp, not smudged.
• Test textural elements (e.g., rough skin, peeling edges) for durability: they must withstand repeated wear without flaking or detachment.
• Verify functional add-ons (LEDs, adjustable straps) for performance: LEDs must work consistently, and straps must be sturdy yet comfortable.

• Conduct skin irritation tests (per ISO 10993-10) to confirm hypoallergenic properties—no mask is approved for production if it causes redness or irritation.
• Test breathability: ensure eye/nose openings provide adequate airflow for extended wear (minimum 30% air permeability).
• Check for sharp edges or small parts: eliminate any potential choking hazards or skin abrasion risks, especially for masks intended for teens/adults.

• Perform 100% visual inspection of finished masks: reject products with cosmetic flaws (scratches, color mismatches, uneven detailing) or structural issues (cracks, weak seams).
• Conduct random batch sampling (10% of each production run) for destructive testing: assess durability under extreme conditions (temperature changes, repeated stretching) to ensure long-term performance.
• Verify packaging: ensure masks are protected from damage during shipping, and labels include safety warnings, age recommendations, and certification marks (FDA, CE).

• Our QC team consists of 12+ certified specialists with 5+ years of experience in latex product testing and horror mask aesthetics.
• We use advanced tools: digital thickness gauges, color-matching spectrophotometers, tensile strength testers, and skin irritation analysis kits to ensure objective, data-driven quality checks.
• All QC results are documented in a traceable system—each batch has a unique QR code linking to inspection reports, enabling full transparency for clients (OEM/ODM partners, retailers).

PATYGR’s QC process is non-negotiable: we reject 3–5% of production batches annually to maintain uncompromising quality. For our partners, this means consistent, safe, and hyper-realistic latex horror masks that resonate with customers and comply with global regulations.